Your challenges
Industrial food and beverage plants often deal with complex wastewater streams and operational pressures. Key challenges include:
Strict discharge regulations
Wastewater containing high levels of TSS and FOG are required to meet incredibly tight environmental regulations for discharge.
High energy costs
Operating aerobic treatment systems or other energy-intensive equipment in your factory can lead to rising energy bills.
Expensive waste handling
Organic by-products and factory waste often require external transport and disposal, adding logistical and financial burdens.
Lost resource potential
Valuable resource potential from wastewater and factory waste are often discarded rather than recovered.
Do you want to know how our innovative wastewater treatment and biogas desulfurization solutions can benefit your business?
The process
Wastewater containing coarse solids is first macerated, then fed into a stirred anaerobic digester with a membrane roof for gas storage. The membrane support net also serves as a bacteria carrier, enabling partial desulphurization of the biogas. Gentle mixing and solid-liquid separation help preserve biomass activity and ensure consistent performance. The treated water is either discharged directly or polished, while the biogas is recovered for energy use.
The solid-liquid separation step with a Dissolved Gas Flotation (DGF) is the ideal process unit as it is robust and at the same time gentle for the treatment of biomass. The clarified liquid is directly discharged or introduced to a polishing step. Due to the high removal rates in the Econvert-DGF® process any aerobic post-treatment is very compact and requires less energy to meet final requirements. The anaerobic digestion in combination with the solid-liquid separator makes a suitable one-step approach when combine two streams.
Our positive impact
The Econvert-DGF® combines wastewater and organic factory waste in a single anaerobic reactor.
One-step anaerobic treatment
Econvert-DGF® efficiently processes a mixture of wastewater and solid organic waste in a single reactor.
No pre-treatment required
Econvert-DGF® eliminates the need for chemical dosing, lowering both CAPEX and OPEX.
High COD removal (>95%)
Achieves excellent treatment results, even with challenging influent.
Energy recovery through biogas
Converts waste into power for onsite use or delivery to the grid.
Key figures
>95%
COD removal efficiency
Contact our experts
Other solutions
We offer a variety of different anaerobic wastewater treatment solutions.
- Industrial
Anaerobic – Econvert-EGSB®
- Wastewater
Econvert-EGSB® (Expanded Granular Sludge Bed) is the optimal solution after decades of experience, development and optimization. Combining a small footprint with robust internals (...)
- Industrial
Anaerobic – Econvert-UASB®
- Wastewater
- Industrial water
The Econvert-UASB® (Upflow Anaerobic Sludge Blanket) has a proven track record for decades. Its robust and reliable configuration enables the handling of large varieties of wastewater (...)
- Municipal
- Industrial
Anaerobic – Econvert-IR®
- Wastewater
- Industrial water
The Econvert-IR® (Internal Recirculation) is designed to create the ideal process conditions – even under extreme conditions. Thanks to its unique two-stage settling system, (...)
- Industrial
Anaerobic – Econvert Anaerobic Rental
- Wastewater
- Industrial water
- Resource Recovery
We understand that CAPEX is not always readily available to invest in anaerobic wastewater treatment, or that you may want to avoid long-term financial commitments. At Econvert, (...)
- Municipal
- Industrial
Anaerobic – Econvert-Dsulph®
- Resource Recovery
- Industrial water
- Sludge
- Wastewater
Econvert-Dsulph® is a proven, high-efficiency biogas desulfurization solution that combines the chemical absorption of hydrogen sulfide (H2S) in the scrubber with the biological (...)
- Industrial
Anaerobic – Econvert-RTF®
- Wastewater
- Industrial water
The Econvert-RTF® is a regenerative trickling filter which achieves high H₂S removal efficiency, consumes no caustic soda and enables aerobic effluent reuse. The technology (...)
- Industrial
Services: Anaerobic wastewater treatment & biogas
- Wastewater
- Resource Recovery
In the end, it’s not just the equipment that treats your wastewater, it’s the whole process. At Econvert, part of Nijhuis Saur Industries, we offer various anaerobic wastewater (...)