Customer challenges in wastewater filtering
Screen clogging with difficult influents
Static screens can be particularly susceptible to blinding or clogging when influent contains high concentrations of fats, grease, or sticky solids. This demands constant manual oversight and frequent cleaning, which increases operational costs.
Space constraints for equipment installation
Industries often face limitations in available footprint for new equipment, requiring solutions that offer high efficiency in a compact form. Traditional or complex mechanical systems can often be too large for existing plant layouts.
Maintenance and safety concerns
Screens that are difficult to access or have exposed moving parts can pose both maintenance challenges and safety risks to plant personnel. Solutions to be designed with easy access and appropriate safeguards like covers.
Our solution and how it works?
The NZB curved screen is a passive and self-draining solids separation system that minimizes clogging through it's unique design.
Wastewater enters the inlet compartment and is evenly distributed across the top of the stationary, curved screen surface.
The screen is made of wedge-shaped bars with the smallest slot width facing the influent flow. As the water flows downward, the angle of the flow, combined with the bar shape, allows treated water to pass between the bars.
Solids larger than the slot openings are retained on the screen surface. The downward flow helps to push these collected solids to the bottom of the unit, where they are deposited into a client-provided container.
For influent with high fat content, an optional spray cleaning system with vertically moving nozzles can be added. A cover is also available to prevent splashing and external contamination.
Customer benefits
Minimal clogging with wedge-bar design
The unique wedge-shaped bar design ensures the smallest opening is at the filtering surface, and the shape widens below it. This geometry, combined with the downward flow angle, significantly reduces the risk of screen blinding by ''shedding'' solids and maintaining efficient throughput.
Low energy and maintenance requirements
As a stationary filter screen, the basic NZB unit requires no motor for the separation process itself. This translates into negligible energy consumption and fewer mechanical components, leading to very low maintenance requirements and exceptional reliability.
Flexible and compact installation
With available datasheets (NZB 600, 1200, 1800, 2400) and a modular design, the NZB can be installed in tight spaces. Optional supports can be provided if an existing elevated structure is unavailable, ensuring flexibility for integration into various plant layouts.
Enhanced cleaning for difficult wastewater
For challenging wastewater streams, the optional, automated spray cleaning system can be installed. This system uses vertically moving nozzles to wash the screen surface, efffectively managing high-fat or sticky influent and ensuring continuous, optimal operations.
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Frequently asked questions
The core filtration process is static and requires no power. Power in only required if you opt for the optional spray cleaning system to clean the screen surface.
The slot is narrowest at the top surface where the water enters and widens immediately below. This design ensures that any particle that passes the initial narrow point will easily exit the slot, preventing it from getting stuck and causing clogging.
The collected solids drop off the bottom of the curved scree. You must provide aq suitable container, skip or bin underneath the unit to collect and manage the deposited material.