Your challenges
Operators in the municipal and industrial sectors must improve performance within existing footprints.
Handling rising flows more efficiently
As flows increase, traditional clarifiers and screens can approach their limits. This challenge presents an opportunity to optimize your existing infrastructure — enhancing capacity without the need for costly plant expansion.
Reducing operational costs
Wastewater treatment can be costly, especially when solids are not removed early on. Addressing this challenge opens the door to more cost‑efficient downstream processes and long‑term savings.
Lowering energy consumption and your carbon footprint
Aeration is typically one of the largest energy users in a treatment plant. When solids loads are high, energy demand rises. Tackling this challenge helps reduce blower usage, cut energy consumption, and support your sustainability ambitions.
Do you want to know more about IntenSieve® for sewage treatment applications?
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Our process
Feed water enters the enclosed stainless-steel frame and flows onto a continually moving filter belt (90-2000 µm). As a thin cake builds, it acts as a dynamic pre-coat that sharpens separation efficiency. Belt speed automatically adjusts to water level. The filtrate (free water) passes through the mesh; captured solids travel upward, dewater by gravity, and are released by a gentle air blow-off into a discharge hopper. A cyclic hot-water rinse removes grease to keep pore openings from the filter mesh clean.
The sieve part (sieve table) of each Intensieve® can be removed easily and placed in a frame. Among other things, the filter frame is raised out of the frame to replace the sieve cloths.
Modular units (CT-80 to CT-170) can be combined and are available as plug-and-play skids for pilot or permanent use.
Our positive impact
IntenSieve® turns primary screening into a high-value capacity and resource booster.
More capacity, smaller footprint
Removes 40 – 60 % of suspended solids and 25 % of COD before biology (depending on characteristics of influent), delivering roughly 15 % total plant capacity gain without civil works.
Lower energy and carbon
By cutting solids load, aeration energy drops (~25 % for sewage treatment).
Chemical-free, low-maintenance operation
The stainless steel belt, low-pressure air cleaning, and periodic hot-water rinse keep the system clog-free without flocculants, minimizing OPEX and sludge volumes.
Key figures
40 - 70%
TSS Removal
25-30%
Aeration energy savings
15-20%
Capacity increase
25-30%
COD Removal
"The IntenSieve® finesieve frees capacity, recovers resources, and shrinks energy bills - a proof that smart screening can drive #missionwater. "
References
See all our references
- Municipal
- Municipal wastewater
Decentralized sewage treatment plant Oosterwold
The Oosterwold district in Almere is a unique residential area where sustainability, self-sufficiency and innovation are central design principles. To support this vision, a decentralised sewage treatment plant was developed to serve approximately 800 households. The challenge was to create a compact, future-proof system that not only treats wastewater safely, but also recovers valuable resources and removes micro-pollutants such as pharmaceutical residues.
In a consortium with Royal Oosterhof Holman (main contractor), Akanova and Van Remmen UV Technology, CirTec played a key role in delivering an innovative solution. The system had to perform reliably under fluctuating influent conditions while meeting strict environmental and water quality requirements. The municipality of Almere deliberately chose an unconventional approach, pushing technological boundaries to realise a sustainable, circular water treatment concept.
- Municipal wastewater
Expansion sewage treatment plant Beemster
Municipal sewage treatment plants across Europe are increasingly under pressure due to rapid urbanization and population growth. WWTP Beemster, located in the heart of a protected UNESCO area, faced significant operational challenges as existing infrastructure was pushed to the limits of its design capacity. Conventional solutions such as expanding biological treatment or installing Primary Settling Tanks (PSTs) were impractical due to high costs, long construction timelines, and severe space limitations.
The challenge was to implement a cost-effective, space-efficient, and easy-to-integrate solution that would reduce operational strain, improve compliance with discharge standards, and future-proof the plant for growing loads—all without major civil works.
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Frequently asked questions
IntenSieve® combines sieving and thickening in one compact unit, achieves finer cut sizes, and delivers a drier, easy‑to‑handle fiber cake without chemicals.
Standard belts are available from 90 to 2,000 µm; we help you select the optimum size based on the solids profile and capacity targets.
Yes. Compact skid designs fit into existing channels or containers, and mobile test units allow proof‑of‑performance before full‑scale installation.
Apart from periodic inspection, the belt is self‑cleaning via low‑pressure air and hot‑water rinse. Bearings are sealed‑for‑life, and sieve panels can be swapped in minutes.