Your challenges

Pasteurisation for high viscosity, high dry matter products.
The ByoPast® solution can handle highly polluted waste streams. Due to the modular tube-in-tube heat exchanger and robust engineering of the vessels and piping, high viscosity and high dry matter will be processed with high reliability and availability.
Low availability of heat
The ByoPast® solution can reduce the heat consumption due to the recuperator up to 90%.
Do you want to know more about the ByoPast®?
The process
Digestate is pumped via a heating step (tube-in-tube) to pasteurization reactors at a temperature of >70 °C. The digestate is kept inside the reactors for a minimum of one hour, where reactors are being filled, standing still and being emptied continuously in an alternating method to ensure a continuous flow. The reactors are agitated with an agitator and temperature is monitored at 3 different positions to ensure a steady temperature of >70 °C throughout the entire installation. In case of a failed batch the content of only that reactor are being reprocessed.
Our positive impact


Cost competitive solution
The ByoPast® systems are designed for large throughputs and continuous operation. Standard system for 10-20-30 and 60 m3/hr. Cost competitive for 20 m3/hr and up.

Small footprint
Pumps and control system and heat exchanger are mounted inside an insulated 40 ft container. With pasteurization reactors to the side requiring minimal ground space.

Robust, compact, reliable
Complete with advanced control system, compatible with overall plant control/SCADA systems and ‘plug and play’ for quick erection, reliable operation and 24/7 monitoring.

Energy efficient system
By continuous heat consumption and heat recovery (up to 90%, depending on the viscosity) combination with other heat consumers is simple and leading to large savings.

Key figures
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Frequently asked questions (FAQ)
Can you combine a ByoPast® system with ABP feedstock?
The ByoPast® system can be combined with a feed bunker, conveying systems and macerators that we purchase from 3rd party vendors. We can offer a complete solution or only a pasteurization system.
Do you offer systems for lower throughputs than 10 m3/hr?
The smallest ByoPast® we offer is for a maximum throughput of 10 m3/hr. Reducing the size does not decrease the CAPEX by much. There are many suppliers that offer cheaper solutions, our focus is on large installations.
What is the maximum DM content a system can handle?
We have good experience with digestate fractions of 12% DM. The execution depends on the digestate flow, viscosity, DM-content and particle size.
How does heat recovery work?
Heat recovery is done in the same heat exchanger (tube-in-tube) as is used to heat up the substrates. Recovery values as high as 90% are possible. Direct heat recovery is limited by the viscosity of the medium and the particle size of the solids. If direct heat recovery is not possible indirect heat recovery (with water as intermediate loop) is always an option. Or recovery against another liquid stream. In most cases there is an economic optimum.
How often do you need to clean the installation?
Cleaning of the ByoPast® reactor vessels is rare. Principally the conical bottom and the agitation are designed such that the systems are selfcleaning. However, this depends on the substrate. The heat exchanger can be subject to struvite or calcite build-up, which is also dependent on the susbtrate. Cleaning can be done mechanically or inline. Byosis offers CIP systems (clean in place) for (semi)-automatic cleaning.
Other solutions

- Municipal
- Industrial
Ammonia stripper – ByoFlex®
- Resource Recovery
- Industrial water
- Sludge
- Wastewater
- Process water