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Project’s context & challenges

Cedrob S.A., a leading poultry producer in Poland, aimed to become energy self-sufficient while reducing its environmental footprint. With multiple slaughterhouses, hatcheries, and feed production facilities, Cedrob needed a robust wastewater treatment and biogas recovery solution to handle complex and variable effluents. The goal: turn waste into value and meet stringent discharge standards.

4000 m³/day clean water
Capacity
13 500 m³/day
Biogas production

Customer benefits

Treats diverse wastewater streams from slaughterhouse and farms

Produces high-quality biogas with >70% methane

Reduces sludge volume and enables fertilizer reuse

Delivered as a turnkey solution with long-term service

Solution

Nijhuis Saur Industries (NSI), part of Saur Group, delivered a full-scale wastewater treatment and biogas plant for Cedrob. The system treats wastewater from slaughtering, poultry farms, and sanitation processes. It includes mechanical pre-treatment, dissolved air flotation, aerobic treatment, and advanced anaerobic digestion. The biogas is desulfurized and reused for heat production, while the digestate is dewatered and repurposed as fertilizer.

Scope of supply

  • Design and construction of WWTP and biogas plant
  • Equipment supply: filters, flocculators, flotation units, digesters
  • Installation, commissioning, and operator training
  • Electrical works, piping, and automation
  • Long-term service contract

Applied solutions

  • Filter system (NRF 90/300) for solids removal
  • Flocculation & flotation (PFR 140, IPF 180) for primary treatment
  • BIOCTOR-CONTINUOUS aerobic treatment for polishing
  • AECOMIX™-TAURUS digesters for high-efficiency biogas production
  • Gas scrubbers for methane optimization
  • Decanter centrifuge for digestate dewatering

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