Project's context and challenges
The client is digesting agricultural feedstocks combined with a large portion of ‘dry’ chicken manure. The aim is producing biomethane to be injected into the grid. Because of the high nitrogen content in the feedstock the client's challenge is preventing ammonium inhibition in the AD’s biology, and therewith stagnation of biogas production. Simply diluting with fresh water isn’t feasible since this would result in unreasonable digestate discharge volumes.
Ammonium Control and Reuse - As the solution the thin fraction is drastically reduced in ammonium with the ByoFlex®2x10 system, after which the major part of the thin fraction is pumped back (recycled) to the front end of the AD to dilute the incoming feedstock.
End of Pipe - The remaining thin fraction is stripped because therewith it is being land applied on reduced land area (in the region) which significantly lowers transport and spreading costs.

Key figures
Customer benefits

Prevention of NH4/NH3 inhibition

Optimal biogas yield

No alkaline agent required
Solution
Byosis delivered and supervised the installation of the ByoFlex®2×10 unit, consisting of 2 ByoFlex®10 lines including heat exchangers. The system is configured to customer-specific digestate parameters, such as viscosity, operation window and dry matter content. During the initial months of operation, Byosis ensures optimal and reliable performance by giving guidance on systems operation.

Scope of supply
- Supply of ByoFlex®2×10, Heat Exchangers, CIP4000
- Installation, commissioning and project management
- Start-up and training of operators
- Operational assistance and analysis during the test period
Applied solutions
- ByoFlex® 2×10 Ammonia Stripper + Heat Exchangers
- CIP4000 (Clean-in-Place unit of the heat exchangers)



