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Project context and challenges

The client is collecting and digesting food waste on industrial scale, resulting in the production of biomethane which is injected into the grid. The digestate after digestion is separated and the liquid fraction is discharged via the city sewer. The client’s challenge was to select a robust and reliable waste water treatment solution which could deal with varying nitrogen loading after the digesters combined with varying hydraulic loadings, while maintaining the city’s stringent nitrogen emission levels.

The client chose to implement a ByoFlex® installation. The liquid fraction/wastewater from the digester, is drastically reduced in ammonium with the single ByoFlex® 20 unit. As result of the flexible operation window of the ByoFlex® 20 unit, the downstream MBBR is designed significantly smaller due to the reduced and stabilized ammonium/ammonia loading. As a result of this, the plant is able to consistently reach the stringent nitrogen emission levels.

Key figures

16 m³/h
throughput
>95%
N-removal

Customer benefits

Reliable and robust chemical physical process

Drastically reduced MBBR capacity required

Prefabbed modular package unit with small footprint

Solution

Byosis delivered and supervised the installation of the USA compliant ByoFlex® 20 unit. The installation is a single ByoFlex® 20 line consisting of one Stripping column with 2 scrubber columns and heat exchangers (including heat recovery). The system is configured to customer-specific parameters, such as the viscosity, variable throughput (up to 16 m³/h), dry matter content and the specific wastewater components. During the initial months of operation, Byosis ensured optimal and reliable performance by giving guidance on system operation.

ByoFlex Ammonia stripper

Scope of supply

  • Supply of ByoFlex® 20 with Heat Exchangers,
  • Installation, commissioning and project management
  • Start-up and training of operators
  • Operational assistance and analysis during the test period

Applied solutions

  • ByoFlex®20 Ammonia Stripper including heat exchangers